Factory at Gandhi Dham

Web Genius Lab
June 11, 2019
wind turbine, energy, innovation

Pellete Manufacturing unit at Gandhi Dham

We have state-of-the-art factory at Gandhi Dham Gujrat, & we are manufacturer of pellets, briquettes & high energy material form Biomass. Our machines are on par with European standards providing you with best quality material from agro-waste.

Vision to change picture of sustainable energy in India

Our pellet production unit with European pellet mill produces 6-8 mm diameter pellet and have 40 TPD production capacity.

Biopellets have emerged as a promising solution in the pursuit of sustainable energy sources. These small, cylindrical pellets are manufactured from various forms of biomass, including agricultural residues, forestry waste, and energy crops. The process of biopellet manufacturing involves several key steps, each contributing to the production of a clean and renewable energy resource.

The first step in biopellet manufacturing is the preparation of biomass feedstock. Raw materials such as wood chips, sawdust, straw, or corn stover are collected and processed. The biomass is then sorted, cleaned, and dried to achieve the desired moisture content for efficient pelletization.

Once dried, the biomass undergoes a grinding process to break it down into smaller particles. This step enhances the uniformity and consistency of the feedstock, making it suitable for pelletization. Size reduction also increases the surface area, facilitating better bonding during pellet formation.

Pelletization is the core process of biopellet manufacturing. The ground biomass is compressed under high pressure in a pellet mill. The natural lignin present in the biomass acts as a binder, causing the particles to adhere and form dense pellets. The extrusion process generates heat, softening the lignin and aiding in pellet cohesion.

After pelletization, the freshly formed biopellets are cooled to reduce their temperature and moisture content. Cooling stabilizes the pellets, preventing deformation and ensuring durability. Subsequently, the pellets pass through a sieve to remove any fine particles or impurities, ensuring product quality and consistency.

The final step involves packaging the biopellets for distribution and storage. The pellets are typically packed in bags or stored in bulk containers. Proper packaging ensures convenient handling and transportation, while storage in a dry environment maintains the integrity and quality of the pellets.

The manufacturing of biopellets showcases the transformative power of biomass as a renewable energy resource. By preparing the biomass, grinding it into suitable sizes, pelletizing under high pressure, and ensuring proper cooling and sieving, biopellets are created as a sustainable alternative to traditional fuels. Embracing biopellet manufacturing supports the transition towards a greener and more sustainable energy landscape, contributing to a cleaner future for our planet.

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