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Biochar: The Carbon-Negative Powerhouse Driving India’s Net-Zero Future

Rising industrialization and population growth have drastically increased energy demand and fossil fuel dependency, leading to alarming greenhouse gas emissions. The atmospheric CO₂ levels rose from 315 ppm in 1958 to around 417 ppm in 2023, intensifying global warming through enhanced heat absorption and re-radiation. At the same time, open burning of agricultural residues especially in Punjab, Haryana and Uttar Pradesh continues to pollute the air.
Biochar—a carbon-rich by-product of biomass pyrolysis—is gaining global traction as a powerful enabler of renewable energy and carbon negative biofuel systems. In India, with its vast agricultural residues and climate challenges, biochar offers a sustainable path to convert waste into clean energy and long-term carbon storage. According to Global Biochar Market Report 2025, the industry is set to grow from $3.1 billion in 2025 to $6.5 billion by 2030 at a 13.8% CAGR, with over 6,00,000 tonnes/year produced globally. Its rising demand spans energy generation, bio-oil production, carbon credit markets, and sustainable agriculture—positioning biochar at the heart of the circular, low-carbon economy.
Biochar is produced by heating organic biomass—such as crop residues, wood waste, or other agro-waste—in a low-oxygen environment through a process known as pyrolysis. Typically conducted at temperatures ranging from 300°C to 700°C, pyrolysis breaks down the biomass into three main outputs—biochar, syngas, and bio-oil. Among the different pyrolysis methods, slow pyrolysis—which operates at lower temperatures and longer residence times—is specifically optimized for maximizing biochar yield, often achieving 35–50 wt% depending on feedstock and conditions (Multidisciplinary Digital Publishing Institute). Biochar finds its utility in renewable energy production, industrial carbon sequestration as well as soil health enhancement.

Biochar as a Fuel
Beyond its carbon sequestration potential (1 tonne biochar = up to 3 tonnes CO₂e stored), biochar is a high-energy solid fuel, with a calorific value of 22–30 MJ/kg and fixed carbon content of 65–85%, comparable to sub-bituminous coal. Its low moisture (<5%) and volatile matter (10–25%) enable efficient combustion with fewer sulphur and nitrogen emissions. While combustion releases stored carbon, biochar can be used for energy in hard-to-abate sectors like cement or biomass power, especially when it is not suitable for soil use.

Co-firing biochar with coal in thermal power plants offers a practical emission-reduction strategy. A 10–20% blend can reduce CO₂ emissions by 8–27%, and even a 5% global coal substitution could save 300 million tonnes of CO₂ annually. Similarly, bio-oil, a pyrolysis by-product, when blended at 35–60%, can cut GHG emissions by 60–75% per kWh, offering further decarbonization potential.

Biochar: Feedstock Enhancer in Biofuels
Biochar significantly improves the efficiency of biofuel systems. In biogas plants, adding 5% biochar to mustard straw feedstock increased biogas yield by 40.5% and methane yield by 188.8% under mesophilic conditions (Chen et al., Bioresource Technology, 2020).

In biodiesel production, biochar works as an effective catalyst and filter. Yields of 92.4–95.2% have been reported using biochar derived from seed residues and wood under optimal conditions (Energy Conversion and Management, 2020). Overall, biochar boosts process efficiency and supports cleaner, high-yield biofuel production.

Carbon Credits from Biochar
In 2024, both the Intergovernmental Panel on Climate Change (IPCC) and the United Nations Framework Convention on Climate Change (UNFCCC) officially acknowledged biochar as a viable method for permanent carbon sequestration, making it eligible for carbon credits.

On voluntary carbon markets, biochar-based carbon credits are currently valued at $100–$180 per tonne of CO₂e, depending on project certification, feedstock type, and methodology used.

India, under the National Bio-Energy Mission and aligned with global standards like Verra’s VM0044 methodology, is exploring frameworks to scale up biochar credit generation, especially from decentralized agro-residue management projects. With the country generating over 728 million tonnes of agro-residue annually, India holds immense potential to become a major hub for biochar-based carbon finance while tackling residue burning.

Biochar and India’s Net Zero Goal
India has pledged to achieve net-zero emissions by 2070, and biochar can play a strategic role in accelerating this transition. Large-scale biochar deployment in industries can help sequester millions of tonnes of CO₂ annually, reducing methane emissions from decomposing organic waste, which is over 80 times more potent than CO₂ in the short term.

If India were to convert just 5% of its crop residue (~35 million tonnes/year) into biochar, it could prevent the release of 75–90 million tonnes of CO₂ equivalent annually. This industrial-scale production would not only contribute significantly to India’s net-zero targets but also support green manufacturing, reducing industrial emissions, and boosting sustainable agriculture.

Biochar in Sustainable and Climate-Resilient Agriculture
Biochar exhibits properties that make it highly effective in enhancing soil health and agricultural resilience. Its composition varies with feedstock and production conditions, but typically contains up to 77% stable carbon, with low moisture (~4.7%) and volatile matter ranging from 5–30%, allowing it to persist in soils for centuries.

With a porous structure, pH between 6.5–10, and Cation Exchange Capacity (CEC) reaching 150 Cmol/kg, biochar improves nutrient retention, soil aeration, and microbial diversity, especially in acidic or degraded soils.

It also features electrical conductivity (0.5–5 dS/m), impacting nutrient availability. Applied directly or blended with compost, biochar enhances moisture retention, plant health, and drought resistance. Moreover, by sequestering carbon and reducing fertilizer runoff, it serves as a key tool for climate-smart and regenerative agriculture, boosting both yield and resilience to climate extremes.

Challenges in Scaling Biochar
Scalability: Decentralized models face financial and logistical challenges.
Standardization: Need for standardized quality and carbon accounting protocols.
Awareness: Farmers and industries still lack technical awareness of biochar’s multiple benefits.

Conclusion
Biochar sits at the nexus of energy, environment, and agriculture—transforming agro-waste into renewable energy while sequestering carbon for centuries. As global carbon regulations tighten and ESG mandates grow stronger, biochar is poised to become a core enabler of energy sector, circular bioeconomy, and net-zero strategies. Its integration with biofuels, green financing, and climate-smart practices unlocks a scalable, carbon-negative solution for India and the world in the fight against climate change.

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Torrefied pellets

TORREFIED BIOMASS PELLETS

TORREFIED BIOMASS PELLETS

As global climate goals tighten and industrial emissions are observe, heavy industries across India are rethinking how they generate heat and energy. Boilers, thermic fluid heaters, and furnaces—traditionally fired by coal, furnace oil (FO), or diesel—are responsible for significant carbon emissions, air pollution, and fuel costs.

Hence, one need to seek for renewable fuel, especially solid biomass fuel with the fuel properties equivalent to existing fossil fuel. Enter torrefied biomass—a cleaner, high-performance biofuel that offers a practical and scalable alternative to conventional fossil fuels. With its coal-like characteristics and renewable nature, torrefied biomass is now emerging as one of the most promising solutions for industrial heating systems.

1. What Is Torrefied Biomass and How Is It Made?

Torrefied biomass is produced by heating biomass (like wood chips, agri-waste, or sawdust) in absence of oxygen—a process called torrefaction.

What is Torrefaction

Biomass torrefaction is a thermal process used to produce high-grade solid biofuels from various streams of woody biomass or agro residues. The end product is a stable, homogeneous, high quality solid biofuel with far greater energy density and calorific value than the original feedstock. This provides significant benefits in logistics, handling and storage. It also opens up a wide range of potential uses for biomass.

Basic Torrefaction Principle

Biomass torrefaction involves heating the biomass to temperatures between 250 and 320 degrees Celsius in a low-oxygen atmosphere. When biomass is heated at such temperatures,
the moisture evaporates and various low-calorific components (volatiles) contained in the biomass are driven out. During this process mainly the hemi-cellulose in the biomass decomposes. This transforms the biomass from a fibrous low quality fuel into a product with excellent fuel characteristics.

Typically the torrefaction process results in a mass loss (dry basis) of 20-30% and an energy loss of 10-15%. To make a biomass torrefaction plant economically viable it is crucial to use the energy released in the volatiles. This can be done by burning the volatiles (torgas) in a lean gas combustor. The combustor can provide the heat for the drying and torrefaction. When the input feedstock has a moisture content of 35-45% the torrefaction process can be run auto-thermal. At higher mopisture content extra support fuel is needed to produce all the energy needed for the drying process.

1.2. Key Features of Torrefied Biomass:

â€Ē Moisture content: Less than 5%
â€Ē Calorific value: 4,800 to 5,200 kcal/kg
â€Ē High energy density and improved combustion
â€Ē Uniform in size and quality, suitable for automated feeding systems

2. Why Torrefied Biomass Is Ideal for Industry Heating?

Industries that rely on high-temperature heating—such as cement, steel, textiles, and chemicals—require fuels that offer consistent performance, energy density, and combustion stability. Torrefied biomass meets these criteria while offering environmental and economic advantages.

2.1. Major Benefits:

â€Ē Cleaner Combustion: Significantly lower SOx, NOx, and particulate emissions compared to coal or furnace oil.
â€Ē Carbon Neutral: Since biomass absorbs CO₂ during growth, its net emissions are near zero when sustainably sourced.
â€Ē Cost Savings: Offers stable pricing and long-term cost advantages over fluctuating fossil fuel prices.
â€Ē Drop-In Compatibility: This can be used in many existing combustion systems with minimal modification.
â€Ē Better Handling: Unlike raw biomass, torrefied fuel is dry, non-sticky, and easier to transport and store.

3. Torrefied pellets are the ideal coal replacement

Torrefaction of biomass results in a high grade biofuel which can be used as a replacement of coal in electricity and heat production. Torrefied biomass can also be used as input for gasification processes in the production of high value biobased fuels and chemicals.
â€Ē Grinds & burns like coal – existing coal infrastructure can be used
â€Ē Lower feedstock costs
â€Ē Lower shipping and transport costs
â€Ē Minimal de-rating of the power plant
â€Ē Provides non-intermittent renewable energy
â€Ē Lower sulfur and ash content (compared with coal)

4. Applications of Torrefied Biomass in Heavy Industry

Torrefied biomass can be effectively used in a wide range of industrial heating processes, including:
â€Ē Boiler Systems: As a direct replacement for coal in steam generation.
â€Ē Thermic Fluid Heaters: For uniform high-temperature heating in textile, food, and chemical industries.
â€Ē Furnaces and Kilns: Especially in ceramics, metal forging, and cement plants.
â€Ē Gasifiers and Co-firing Systems: For hybrid energy systems combining biomass and other fuels.

5. Fuel Supply and Automation Compatibility

Torrefied biomass is available in pellet or briquette form, making it compatible with modern auto-fuel feeding systems and smart combustion controls. Unlike raw biomass, its consistent shape and density allow seamless integration into automated boiler systems.

6. Policy Support and Incentives for Biomass Fuels

The Indian government supports biomass adoption under multiple programmes such as:
â€Ē National Bio-Energy Programme (MNRE): Financial assistance for biomass power and heating
â€Ē Pollution Control Regulations: Favoring low-emission fuels
â€Ē State-Level Subsidies: For retrofitting boilers to use clean fuels
This regulatory environment makes the transition to biomass feasible and financially attractive.

7. Conclusion: Torrefied Biomass Is the Fuel for a Cleaner Industrial Future

Industrial heating needs are not going away—but fossil fuels should. With its coal-like performance, lower emissions, and compatibility with modern systems, torrefied biomass offers a compelling path forward for industries serious about sustainability.
It is already proving a reliable and affordable solution for cement kilns to textile heaters. For industries planning their next energy move, now is the time to consider switching to torrefied biomass and unlock long-term operational and environmental gains.